| Material |
Aluminum alloy, such as 6061-T6 |
Lightweight parts, good machinability, corrosion-resistant surface options |
Confirm material grade, certificate availability, and traceability |
Material grade affects strength, tool wear, cutting parameters, and finishing results |
| Material |
Free-machining stainless steel, such as 303 |
Suitable for shafts, fittings, bushings, and corrosion-resistant components |
Check whether the supplier can control work hardening and burr formation |
Stainless steel generally requires stable tooling, adequate coolant, and controlled cutting conditions |
| Material |
Stainless steel, such as 304 |
General industrial and food-processing components |
Request confirmation of heat-lot identification and passivation capability when required |
304 offers broad corrosion resistance but can be more difficult to machine than free-machining grades |
| Material |
Low-carbon steel, such as 1018 |
General-purpose turned pins, spacers, and mechanical components |
Verify dimensional stability, deburring, and rust-prevention procedures |
Low-carbon steel is economical and machinable, but unfinished surfaces can corrode during storage |
| Material |
Brass, such as C36000 |
Valves, electrical fittings, bushings, and small precision parts |
Check chip control, surface protection, and restrictions on lead-containing alloys |
Brass machines efficiently and can achieve good surface quality, but alloy selection may be regulated |
| Part Diameter |
10–25 mm nominal diameter |
Small shafts, pins, inserts, and spacers |
Ask for chucking method, bar-feeder capability, and runout control |
Small diameters are sensitive to deflection, clamping force, and tool overhang |
| Part Diameter |
25–60 mm nominal diameter |
Common range for bushings, couplings, collars, and turned housings |
Confirm machine envelope, collet or chuck options, and inspection method |
This range is widely supported, but setup accuracy still influences concentricity and runout |
| Part Diameter |
60–100 mm nominal diameter |
Medium-sized flanges, housings, and bearing-related components |
Check maximum turning diameter, spindle capacity, and workholding rigidity |
Larger diameters increase cutting forces and may require more rigid equipment and fixtures |
| Dimensional Tolerance |
±0.10 mm |
General-purpose non-critical dimensions |
Confirm the supplier's standard inspection records and measurement equipment |
This tolerance is often suitable for economical parts without precision-fit requirements |
| Dimensional Tolerance |
±0.05 mm |
Typical precision turned components and locating features |
Request process capability data or sample inspection reports |
Tighter tolerances require stable processes, calibrated instruments, and controlled setups |
| Dimensional Tolerance |
±0.02 mm |
Precision shafts, sleeves, and mating components |
Verify capability for temperature-controlled inspection and documented measurement procedures |
Thermal expansion, tool wear, and machine condition can significantly affect this tolerance |
| Surface Roughness |
Ra 1.6 μm |
Standard precision-machined functional surfaces |
Ask how Ra is measured and whether readings are taken along the specified lay direction |
Ra 1.6 μm is a common machined-surface requirement for sliding, locating, and sealing-related features |
| Production Volume |
Prototype: 1–10 pieces |
Design validation, fit checks, and engineering samples |
Prioritize quick setup, engineering support, and clear feedback on manufacturability |
Low-volume work benefits from flexible programming and efficient first-article inspection |
| Production Volume |
Small batch: 11–500 pieces |
Initial production and recurring low-volume orders |
Evaluate repeatability, setup documentation, and material purchasing options |
Process consistency becomes more important as the order moves beyond prototypes |
| Production Volume |
Medium batch: 501–10,000 pieces |
Regular production of standardized turned parts |
Check bar-feeding, cycle-time control, in-process inspection, and capacity planning |
Automation and process control can reduce unit cost while maintaining consistent quality |
| Quality Documentation |
First Article Inspection report |
Recommended for new parts or revised drawings |
Confirm dimensional results, material records, and revision-controlled drawings |
First-article documentation verifies that the supplier understands and can produce the design |
| Quality Documentation |
In-process and final inspection records |
Recommended for repeat production and critical dimensions |
Review sampling plans, calibration status, and nonconformance handling |
Documented inspection helps identify process drift before nonconforming parts reach the customer |
| Supplier Selection Priority |
Capability matching before price comparison |
Apply to every material, diameter, tolerance, volume, and Ra requirement |
Compare equipment, inspection capability, lead time, and communication together |
The lowest quoted price is not the best value if the supplier cannot consistently meet the specification |